Custom Butted Printed Tubes – Premium, Versatile & 100% Recyclable

Our butted printed tubes are a sleek, high-performance option for brands seeking fully recyclable, premium packaging. Clean, minimal, and endlessly adaptable, these tubes are built from rigid cardboard with flush-fitting lids for a seamless look — ideal for high-end retail, gifting, and sustainable packaging formats.

Also known as butt-jointed tubes or butted cardboard tubes, these containers are popular across industries including cosmetics, wellness, food, drinks, and candle packaging. As a leading UK manufacturer of custom printed butt-jointed tubes, we build every tube to order — tailoring the dimensions, materials, and finish to suit your exact product requirements.

Whether you’re launching a luxury supplement, refillable beauty product, or food-grade item, butted tube packaging helps your brand stand out with understated style, while keeping your sustainability goals firmly in focus.

500 Minimum Order Quantity (MOQ) for all tubes!

BUTT JOINTED TUBE PACKAGING

How Butted Cardboard Tubes Are Built – Clean Edges, Strong Structure

Each butted paper tube is constructed from three main components:

  • A rigid cardboard base (the tube body)
  • An internal spigot or shoulder insert
  • A flush-fitting paperboard lid (with a rolled or unrolled edge)

The result is a smooth-sided, cap-style tube with no visible lip — offering a clean, modern silhouette that elevates your product. The lid depth can be fully adjusted, and you can choose between a rolled edge for a luxury finish, or an unrolled edge for a sharper, contemporary look.

Unlike telescopic or single-piece tubes, butted cardboard packaging creates a completely flush join between the lid and the base — perfect for clients seeking minimalism, balance, and clean design.

These tubes offer excellent structural integrity and stackability while remaining easy to open and reseal — ideal for items designed to be reused or stored long-term, such as candles, bath salts, supplements, or dry food goods.

BUTTED CARDBOARD TUBE PACKAGING

Custom Printed Butted Tubes – Materials, Finishes & Full Branding Control

We offer full creative flexibility when producing custom butted tubes, from eco finishes to high-end retail presentation.

Materials:

  • Brown Kraft – Natural, rustic, and fully recyclable
  • White Kraft – Clean and clinical with high print clarity
  • Uncoated board – Ideal for a soft-touch, tactile finish
  • Food-safe inner linings – Greaseproof or aluminium options

Printing & Branding:

  • CMYK or Pantone-matched print
  • Foil stamping (gold, silver, rose gold, and custom colours)
  • Embossing / debossing for tactile detail
  • Spot UV or soft-touch matte lamination
  • Full inner and outer printing available

We also offer eco-conscious enhancements, including plastic-free adhesives, recyclable metal caps, and soy-based inks to support your sustainability messaging.

CUSTOM BUTT JOINTED CYLINDER BOXES

Who Uses Butted Tube Packaging?

Our butted printed tubes are a top choice for brands in need of sleek, protective packaging that also communicates quality. Common use cases include:

  • Cosmetic packaging – For refill sets, balms, oils, or haircare
  • Candle packaging – For glass or tin-filled candles with elegant reveal
  • Luxury food packaging – For teas, chocolate, supplements, or dry goods
  • Drinks & spirits tubes – For wine, gin, whiskey or bottle gifts
  • Retail & eCommerce gifting – For subscription boxes or promotional items

Clients love butted tubes for their minimal look, shelf impact, and ease of display — especially when paired with foil finishes, inner spigot printing, or custom cap design. And because they’re fully recyclable and can be produced plastic-free, they meet the demands of today’s eco-conscious consumers without compromising on presentation.

BUTT JOINT TUBE PACKAGING INDUSTRIES

Walt Disney – Luxury Butted Tube Packaging for a Global Icon

To celebrate Disney’s 50th anniversary, we collaborated on a truly magical project: creating custom printed butted cardboard tubes that captured the timeless appeal of the brand. The goal was more than packaging — it was to design an experience.

Each luxury butted tube featured full CMYK printing on uncoated paper, paired with blind embossing and foil detailing to match the high standards of the Disney name. The internal spigot was also printed to maintain the storytelling inside and out.

With a keepsake glass bottle, invitation, and even built-in lights, these custom butted tube boxes delivered a tactile, immersive unboxing — showcasing the power of butted cardboard tube packaging in creating brand moments.

walt disney butted tubes

Walt Disney – luxury butted tubes

Legology – Festive Cosmetic Butted Tubes with Premium Finishes

Luxury skincare brand Legology turned to us for holiday packaging that felt both elegant and giftable. We created two sizes of cosmetic butted cardboard tubes, each custom printed in full CMYK and finished with matte lamination.

Gold foil, blind embossing, and decorative ribbon accents transformed the tubes into premium presentation packaging. Their rigid structure made them perfect for retail display and online shipping.

These custom printed butt-jointed tubes provided a luxurious home for skincare products, helping Legology shine during the most competitive season.

Legology Butted Tubes

Legology cosmetic butt jointed tubes

Coral Eyewear – Eco Butted Tubes with a Natural Kraft Finish

Coral Eyewear needed sustainable packaging that aligned with their brand, known for eyewear made from ocean plastics. We delivered eco-friendly butted paper tubes crafted from brown Kraft board and printed with soy-based inks.

With no lamination or plastic components, these recyclable butted cardboard tubes supported Coral’s mission — while offering a premium, tactile feel ideal for display and gifting.

This project highlights the effectiveness of Kraft butted tube packaging in reflecting sustainable values without compromising on presentation.

Coral Eyewear Butted Tubes

Coral Eyewear kraft tubes

Balsa – Food Grade Butted Tubes for Healthy Snacks

Health brand Balsa required packaging for their natural snack balls that was safe for direct food contact, visually appealing, and retail-ready.

We produced custom food-grade butted tubes with greaseproof linings and reinforced spigots. The tubes featured full CMYK printing with matte lamination and a sharp, dark colour palette to reflect the bold brand identity.

These printed food-safe butted tubes balanced function and style — helping Balsa stand out on the shelf while maintaining freshness and safety.

Balsa Butted Tubes

Balsa food safe tubes

Chiltern Firehouse – Boutique Butted Tubes for VIP Gifting

For London’s Chiltern Firehouse hotel, we designed luxury butted tube packaging for an exclusive guest invitation experience.

Using uncoated paper and subtle CMYK tones, the tubes reflected the hotel’s interior design aesthetic. Embossed lids and custom tassels added elegance and tactile charm.

These high-end butt-jointed cardboard tubes turned a simple invite into a memorable brand touchpoint — proof that cylinder packaging can deliver luxury without excess.

Chiltern Firehouse Butted Tubes

Chiltern Firehouse luxury butted tubes

Gordon Watkins – Compact Butted Food Tubes for Sea Moss Capsules

Wellness brand Gordon Watkins required small, food-grade butted tubes to house their popular Sea Moss capsules.

We developed compact butted cardboard tubes with food-safe linings, printed in CMYK with a matte finish. Reinforced inner structure ensured product security, while the clean branding reflected the company’s focus on health and quality.

These custom food-safe tubes were both compliant and eye-catching — an ideal packaging solution for modern supplements.

Gordon Watkins Food Grade Tubes

Gordon Watkins food grade tubes

Maison Macolat – Elegant Butted Tubes for Belgian Chocolates

Maison Macolat needed premium cardboard tube packaging that matched the elegance of their handcrafted chocolates.

We used textured rigid board with gold foil detailing and high-resolution CMYK printing to produce luxury butted tubes that felt indulgent even before opening.

The strong internal spigot protected delicate products, while the finish elevated Macolat’s retail presentation. A perfect example of how butted tube packaging can turn confections into gifts.

Maison Macolat Butted Tubes

Maison Macolat butted tubes

Speaker Hoyle’s – Premium Spirits Tubes with Foil Branding

For their premium whiskey line, Speaker Hoyle’s required robust drinks tube packaging that reflected heritage and class.

We developed custom butted cardboard tubes in deep CMYK tones with matte varnish and gold foil accents. Internal padding ensured the 5cl and 70cl bottles remained protected in transit and retail.

These printed cardboard drinks tubes delivered on both brand presence and product protection — a go-to solution for the premium beverage sector.

Speaker Hoyles Butted Tubes

Speaker Hoyle’s foiled butt jointed tube

Planet Superfood – Bold Eco Butted Tubes for Vegan Nutrition

Vegan brand Planet Superfood needed scalable, eye-catching, eco tube packaging for a wide range of SKUs.

We created printed butted tubes using brown Kraft paper and plant-based inks, maintaining full recyclability. Bold CMYK artwork brought energy to the packaging, while the internal build ensured protection in retail environments.

These eco friendly butted tubes aligned with Planet Superfood’s clean, sustainable brand — from materials to final delivery.

Planet Superfood Butted Tubes

Planet Superfood printed butted tubes

RNLI – Practical Butted Cardboard Tubes for Donations & Merch

When the RNLI needed durable packaging that doubled as donation collectors, we created multi-purpose butted cardboard tubes made from thick white board.

The tubes featured foam interiors to protect merchandise and custom slotted lids for coins. Designed for reusability and nationwide shipping, they supported RNLI’s fundraising goals while staying 100% recyclable.

This case highlights the flexibility of butted tube boxes for both product storage and campaign use.

RNLI Lifeboats Butted Tubes

RNLI Lifeboats non profit tubes

Palmarae Gin – Butted Drinks Tubes for Ceramic Bottle Packaging

Palmarae Gin sought a packaging partner for their high-end, heavy ceramic bottles — with a focus on form and function.

We produced drinks butted tubes from reinforced cardboard, featuring precision CMYK print, subtle foil, and matt varnish. The tailored internal spigot provided exact fit and security during shipping.

These custom printed cardboard tubes elevated the brand’s premium positioning and ensured every bottle arrived in perfect condition.

Palmarae Gin Butted Tubes

Palmare gin drinks butted tubes

KALLA – Food-Safe Butted Tubes with Clinical Branding

KALLA, a wellness brand focused on gut health, needed custom butted food tubes that were clean, functional, and eco-friendly.

We produced seven SKUs using white Kraft board, greaseproof linings, and metal caps. Vibrant PANTONE colours and soy-based inks brought their brand to life while maintaining plastic-free integrity.

These eco food-grade butted tubes showcased the intersection of science, health, and sustainability.

KALLA BUTTED/ECO/FOOD GRADE TUBE

KALLA ECO/BUTTED/FOOD GRADE TUBES

EDEN Treats – Printed Drinks Tubes with Eco Appeal

Plant-based drinks brand EDEN Treats partnered with us to design custom drinks tube packaging that reflected their modern, vibrant identity.

We created butted cardboard tubes printed in vivid CMYK on smooth, matte surfaces — enhanced with gold foil accents. The internal build supported glass bottles securely, while delivering shelf impact and sustainability in one.

A shining example of custom printed butted tube packaging for the future of food and beverage brands.

EDEN Treats butted tubes

EDEN TREATS – CUSTOM DRINKS TUBE PACKAGING

Other Butt-Jointed Cardboard Tubes

Bloom Remedies

Custom branded tubes with rounded ends, measuring H90mm by D90mm internally, featuring full-colour CMYK printing with a matt laminate finish and foil detailing at one location, including two different artwork designs with 500 units of each.

Jixaw

The Jigsaw Puzzle Tube is crafted from a gloss butted tube for durability and aesthetic appeal. Its design combines functionality with a sleek finish for an engaging puzzle experience.

Miyu Tea

Miyu Tea offers a food-grade tube that not only serves for tea storage but also complements their cosmetics packaging.

The Trunk Bottle

Custom metal tubes with tapered edges and rounded ends, measuring H315mm x D90mm internally, featuring a single solid colour and white logo, finished with a matte laminate, designed to accommodate stainless steel bottles.

Stoic

Stoic Branded Tubes have dimensions of 300mm in height, 305mm in length (including caps), a diameter of 120mm, and a thickness of 1.5mm.

The Chelsea Candle Company

Two distinct cylindrical paper containers, 125mm tall and 86mm wide, with 40mm thick lids, embossed and foil embellished, each boasting unique artwork designs.

Fujifilm

Four designs, each printed 300 times, on custom butted tubes measuring 40mm in diameter and 220mm in height using CMYK printing.

CBD Fuel

The CBD Tube is a compact conduit designed for urban environments. It features small butted tubes for enhanced strength and efficiency in space usage.

The Scalascaig

The Single Malt Scotch Whiskey Tube has a strong and stylish design with quality craftsmanship, making it a sturdy container for storing your favourite whiskey.

Brixton Distillery

We create personalised cylindrical cardboard tubes with strong ends, designed to hold bottles around 217mm tall and 80mm wide, using uncoated brown kraft paper and CMYK printing.

Our Case Studies

Golf and Co

The initial batch included 865 units each of Orange Blossom, Fig, and Iris & Bergamot scents, featuring embossed/debossed silver aluminium covers with a one-colour logo.

Wick and Tallow

Wick & Tallow, a luxury candle brand, relied on us to craft custom telescopic tubes for their premium candles, with a sleek black matte print and SPOT UV finish, elevating their product presentation and establishing them as a top-tier luxury brand.

Sophie Tea Art

We designed single tubes with holographic logos and stamped metal lids to package Sophie Tea Art’s stunning artworks for global shipping, ensuring they arrive safely and stylishly to customers worldwide.

Magellan World has during the past years been one of our main packaging suppliers. Magellan has consistently provided first class service and top notch products. We are very pleased with our collaboration and we always feel very well taken care of. A highly recommended service provider.

Kalla

It generally has been excellent Customer Service. We work with a huge range of suppliers, big and small and few times is it so exemplary as yours. So Thank You, it’s much appreciated.

EDEN Treats

Magellan made our Walt Disney's 50th anniversary tube packaging. They came out exactly how we imagined and have had such great feedback from everyone.

Walt Disney

Our customers loved our packaging that we produced with you. The perfect luxurious tubes for our chocolates.

Maison Macolat

We asked for eco-friendly tubes to match our brands sustainability and that's exactly what we got. They went above and beyond for us!

Coral Eyewear

Sophie Tea's art was kept secure and sent out to our worldwide customers in the 3 different sized tubes Magellan created. They turned out amazing and everyone is in love with the repeated holographic logo across the tube.

Sophie Tea Art

Our food-grade tubes came out great! No unnecessary plastic needed as the material was completely safe with internal caps.

Balsa